Production

Capacity


KHD Precision Casting provides high-quality and fully traceable castingsolutions for various industries with its integrated productioninfrastructure, covering the entire process from mold design, wax patternand ceramic shell production to melting and casting, heat treatment,finishing and quality control.

60 TONS/ MONTHSteel Casting Capacity
100 TONS/ MONTHDuctile& Grey Iron Casting Capacity
500,000 PCS/ MONTHPart Production Capacity** Depending on part size, weight, geometry and process requirements.
12 UNITSFully Automatic Wax Injection Presses

Production& Casting Infrastructure

  • Monthly steel casting capacity of 60 tons.
  • Monthly ductile and grey iron casting capacity of 100 tons.
  • Production capacity of up to 500,000 parts per month, depending on part size and geometry.
  • 150 kg and 250 kg Inductotherm induction furnaces for steel and stainless steel production.
  • 750 kg crucible melting capability for ductile and grey iron production.
  • Flexible production infrastructure suitable for mass production, project-based manufacturing and different alloy types.

Precision Casting, Wax Patterns& Ceramic Shell

  • 12 fully automatic wax injection presses for highly repeatable wax pattern production.
  • Capability to produce ceramic shells using zircon and various ceramic systems.
  • Precision casting process for complex geometries and components requiring high surface quality.
  • Wax pattern production, tree assembly and ceramic shell processes carried out in-house.

In-House Tooling& Mold Manufacturing

  • Design and manufacturing of wax injection molds in-house.
  • Mold development capability for sampling, prototyping and mass production projects.
  • Fast mold revision, maintenance and improvement capabilities.
  • Integrated tooling infrastructure that reduces dependency on external suppliers during new product launches.

Material Analysis& Quality Control

  • Chemical analysis capability for Fe, Ni, Al and Cu-based alloys using a GNR MiniLab optical emission spectrometer.
  • Pre-casting and in-process chemical composition verification and alloy control.
  • Brinell, Rockwell and Vickers hardness testing.
  • Dimensional inspection using a profile projector.
  • Microstructure examination and metallographic evaluation.

Post-Casting Processes

  • Heat treatment.
  • Machining.
  • Surface polishing.
  • Surface and cylindrical grinding.
  • Shot blasting and surface cleaning.
  • Final inspection and preparation for shipment in accordance with customer technical specifications.

Integrated Production Approach

KHD manages as many processes as possible in-house, starting from moldand wax pattern production through casting, heat treatment, finishing,material analysis and quality control. This integrated approach isdesigned to provide customers with shorter product launch lead times,strong process control and a fully traceable production infrastructure.